Forced Convection of a Tube Bundle | Online Calculator

Convection Film Coefficients Calculators







Convection Film Coefficient of a Tube Bundle

When organizing heat exchange between the heat carrier and a group of pipes located in several rows, the heat transfer process becomes somewhat more complicated. In this case, heat transfer depends on the relative position of the pipes and the row in which a particular pipe is located. At that, correction factors are introduced in the calculation of the Nusselt number, taking into account the location of the pipes in the group:

εs = (S2 / d)-0.15 - at in-lined pipe arrangement;

εs = (S1 / S2)0.167 - at staggered pipe arrangement.

As the first row of pipes is in undisturbed fluid flow, the heat transfer of the pipes of the first row is less than that of the subsequent ones. In this regard, to take into account the unevenness of heat transfer, coefficients are introduced for the first, second and subsequent rows of pipes:

ε1 = 0.6 - for first row;

ε2 = 0.9 - for second row at in-line arrangement;

ε2 = 0.7 - for second row at staggered arrangement;

εi = 1 - for third and next rows.

When calculating the Nusselt number, the similarity constants also depend on the relative position of the pipes in a turbulent flow:

Nuf = 0.56×Ref0.5×Pr0.36 - at laminar flow;

Nuf = 0.26×Ref0.65×Pr0.33 - at in-lined pipe arrangement in turbulent flow;

Nuf = 0.41×Ref0.6×Pr0.33 - at staggered pipe arrangement in turbulent flow.

In this calculation, the process of heat transfer from a bundle of pipes of diameter D is considered. The pipes are in contact with a fluid flow with dynamic viscosity μ, density ρ, thermal conductivity λ and specific heat Cp. The flow crosses the pipes at an angle ψ with an average velocity W.

As a result of calculations, the average convective film coefficient α of pipe outer surfaces is determined. In addition, similarity criteria for a given design case are determined, including Reynolds number Re, Prandtl number Pr, Peclet number Pe and Nusselt number Nu.

For the calculation, the number of pipe rows z and the distances between the pipes in transverse S1 and longitudinal S2 directions should be specified.

Convection Film Coefficient of the Tube Bundle
calculation of Convection Film Coefficient of the Tube Bundle

INITIAL DATA

D - Pipe outer diameter;


S1 - Distances between pipes in longitudinal direction;


S2 - Distances between pipes in transverse direction;


z - Number of the rows of pipes at flow direction;


w - Flow rate;


ψ - Angle between pipes and flow direction;


μ - Dynamic fluid viscosity;


ρ - Fluid density;


λ - Thermal conductivity coefficient of fluid;


Cp - Specific heat of fluid.

RESULTS DATA

α - Average convection film coefficient of pipes surface.


Re - Reynolds number.


Pr - Prandtl number.


Pe - Peclet number.


Nu - Nusselt number.

Diameter (D)

Transverse distance (S1)

Longitudinal distance (S2)

Number of rows (z)

Attack angle (ψ)

Flow rate (w)

Dynamic viscosity (μ)

Density (ρ)

Thermal conductivity (λ)

Specific heat (Сp)

Staggered arrangement

In-line arrangement

Average film coefficient (α)

Reynolds number (Re)

Prandtl number (Pr)

Peclet number (Pe)

Nusselt number (Nu)

BASIC FORMULAS

Reynolds number:

Re = ρ*w*D / μ;

Peclet number:

Pe = Сp*ρ*w*D / λ;

Prandtl number:

Pr = Pe / Re;

Nusselt number:

Nu = 0.56*Re0.5*Pr0.36ψsi - at laminar flow;

Nu = 0.26*Re0.65*Pr0.33ψsi - at in-lined pipe arrangement in turbulent flow;

Nu = 0.41*Re0.6*Pr0.33ψsi - at staggered pipe arrangement in turbulent flow;

εψ - coefficient taking into account the angle between the pipe and direction of the flow;

Convection film coefficient:

α = Nu*λ / D.

INITIAL DATA

D - Outer diameter of pipes;


S1 - Distances between pipes in longitudinal direction;


S2 - Distances between pipes in transverse direction;


z - Number of the rows of pipes at flow direction;


w - Flow rate;


ψ - Angle between pipes and flow direction;


μ - Dynamic fluid viscosity;


ρ - Fluid density;


λ - Thermal conductivity coefficient of fluid;


Cp - Specific heat of fluid.

RESULTS DATA

α - Average convection film coefficient of the pipes surface.


Re - Reynolds number.


Pr - Prandtl number.


Pe - Peclet number.


Nu - Nusselt number.

FLUID PROPERTIES

Fluid properties at 20ºC (68 ºF)

Fluid

Density

Kg/m³

(lb/ft³)

Dynamic viscosity

Pa*s

(lb*s/ft²)

Volumetric

expansion

1/ºC

(1/ºF)

Thermal

conductivity

W/m*ºC

(W/in*ºF)

Specific heat

J/kg*ºC

(J/lb*ºF)

Water

998

(62.3)

0.001

(0.0000209)

0.00021

(0.00016)

0.599

(0.084)

4182

(1053)

Air

1.205

(0.075)

0.000018

(0.000000377)

0.00365

(0.00202)

0.0259

(0.00036)

1005

(253)

Water vapor

0.01

(0.00063)

0.0000096

(0.0000002)

0.00365

(0.00202)

0.0178

(0.00025)

1859

(468)

Engine Oil SAE

15W-40

879

(54.9)

0.287

(0.006)

0.00655

(0.0036)

0.134

(0.00190)

2039

(513)

Fluid properties at 40ºC (104 ºF)

Fluid

Density

Kg/m³

(lb/ft³)

Dynamic viscosity

Pa*s

(lb*s/ft²)

Volumetric

expansion

1/ºC

(1/ºF)

Thermal

conductivity

W/m*ºC

(W/in*ºF)

Specific heat

J/kg*ºC

(J/lb*ºF)

Water

992

(62)

0.00065

(0.0000135)

0.00021

(0.00016)

0.635

(0.0090)

4170

(1050)

Air

1.128

(0.07)

0.000019

(0.000000397)

0.00365

(0.00202)

0.0276

(0.00039)

1005

(253)

Water vapor

0.05

(0.0031)

0.0000104

(0.000000217)

0.00365

(0.00202)

0.0195

(0.000275)

1860

(468)

Engine Oil SAE

15W-40

866

(54.1)

0.091

(0.0019)

0.00655

(0.0036)

0.131

(0.00184)

2106

(530)

Fluid properties at 60ºC (140 ºF)

Fluid

Density

Kg/m³

(lb/ft³)

Dynamic viscosity

Pa*s

(lb*s/ft²)

Volumetric

expansion

1/ºC

(1/ºF)

Thermal

conductivity

W/m*ºC

(W/in*ºF)

Specific heat

J/kg*ºC

(J/lb*ºF)

Water

963

(60.2)

0.00046

(0.0000096)

0.00021

(0.00016)

0.659

(0.0093)

4184

(1054)

Air

1.060

(0.066)

0.000020

(0.00000042)

0.00365

(0.00202)

0.0290

(0.00041)

1005

(253)

Water vapor

0.14

(0.0088)

0.0000112

(0.00000023)

0.00365

(0.00202)

0.0212

(0.00029)

1870

(471)

Engine Oil SAE

15W-40

853

(53.3)

0.038

(0.00079)

0.00655

(0.0036)

0.129

(0.00180)

2165

(545)

Fluid properties at 80ºC (176 ºF)

Fluid

Density

Kg/m³

(lb/ft³)

Dynamic viscosity

Pa*s

(lb*s/ft²)

Volumetric

expansion

1/ºC

(1/ºF)

Thermal

conductivity

W/m*ºC

(W/in*ºF)

Specific heat

J/kg*ºC

(J/lb*ºF)

Water

972

(60.7)

0.00035

(0.0000073)

0.00021

(0.00016)

0.675

(0.0095)

4196

(1057)

Air

1.00

(0.063)

0.000021

(0.00000044)

0.00365

(0.00202)

0.0305

(0.00043)

1009

(254)

Water vapor

0.29

(0.018)

0.0000119

(0.00000025)

0.00365

(0.00202)

0.0229

(0.00032)

1880

(474)

Engine Oil SAE

15W-40

841

(52.6)

0.019

(0.00039)

0.00655

(0.0036)

0.127

(0.00178)

2227

(561)

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